Z-Axis Touch-Off Sensor System

Operational Benefits

  • Significantly reduces setup time, making it ideal for high-mix, low-volume production as well as large-scale operations.

  • Enhances operator efficiency by automating repetitive tasks like tool length measurement and Z-zero setting, leading to faster machining cycles.

  • Improves accuracy and repeatability by minimizing human error during tool changes and workpiece setup.

Touch-Off Sensor

The Touch Off Sensor is a highly versatile accessory designed to enhance automation, precision, and efficiency across the entire 5.0 Robotics CNC machine range, including manual, quick tool change, and automatic tool change systems. Its ability to automate the Z-height setting process makes it a valuable addition to any workflow, reducing setup times and operator intervention while ensuring consistent machining results.

 
 

Key Features

  • Robust Construction

    • Precision-engineered from anodized aluminium with a stainless steel plunger for durability and reliability.

    • Designed to withstand heavy-duty operation without compromising the integrity of the induction sensor.

  • Wide Compatibility

    • Fully compatible with all machine configurations in the 5.0 Robotics range, including:

      • Manual Tool Change (MTC) … enables semi-automation by capturing tool offsets automatically after each manual tool change.

      • Quick Tool Change (QTC) … seamlessly integrates with tool holders to maintain fixed offsets during tool swaps, minimizing the need for recalibration.

      • Automatic Tool Change (ATC) … fully automates offset calibration for all tools in the magazine, ensuring uninterrupted machining for production environments.

  • Enhanced Workflow Integration

    • Automates both fixed and workpiece Z-offset setups, eliminating the need for manual methods like visual estimation or using paper.

    • Supports advanced workflows through integration with tool libraries and control box systems, enabling precise pre-configured offsets for multiple tools.

  • Advanced Sensor Technology

    • Utilizes a 24V DC NPN induction sensor that communicates with the control box through a four-pin Phoenix Contact connector.

    • Optional compatibility with conductive touch-off plates and 3D probes extends its functionality, supporting a wider range of applications.

  • Operational Benefits

    • Significantly reduces setup time, making it ideal for high-mix, low-volume production as well as large-scale operations.

    • Enhances operator efficiency by automating repetitive tasks like tool length measurement and Z-zero setting, leading to faster machining cycles.

    • Improves accuracy and repeatability by minimizing human error during tool changes and workpiece setup.

  • Durability and Safety

    • The stainless steel plunger protects the induction sensor from potential damage, with the plunger itself designed to absorb wear and tear and be easily replaceable if needed.

    • Ensures long-term reliability under diverse machining conditions.

  • Usability Across the 5.0 Robotics Range

    • Simplifies operations for all levels of users, from entry-level manual tool change setups to fully automated high-end configurations.

    • Supports flexible workflows, whether the goal is precision prototyping, high-speed production, or intricate multi-tool operations.

 

By automating key processes, the Touch Off Sensor elevates the accessibility, precision, and productivity of all CNC machines in the 5.0 Robotics range, making it a highly recommended accessory for professionals seeking to optimize their machining capabilities. Click here to order

 
 
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5.0 Robotics QTC HSK40 2.2kW spindle

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3D Probe System