3D Probe System
Pain Points Resolved
Reduces the risk of tool damage caused by operator error, such as incorrect button presses during manual adjustments.
Prevents potential marking or damage to the workpiece or fixturing system during setup.
Saves costs by avoiding premature wear or breakage of expensive tools.
The 3D Probe Advanced 3D Touch Off Sensing System is a cutting-edge solution available for 5.0 Robotics CNC machines, designed to optimise job setup and machining calibration. This system combines precision, efficiency, and reliability by automating tool offsets and datum setups while minimizing errors and operator intervention.
Key Features
Spindle-Mounted Sensor
Mounts into the spindle using either the collet or tool holder.
Equipped with a ball-ended stick or trigger to detect surfaces in X, Y, and Z axes with exceptional accuracy.
Software-Defined Wizards
Facilitates and automates various setup tasks, including:
Top and edge probing of blocks.
Datum setting for vices.
Center finding for circles.
Angle probing and alignment.
Simplifies machine datum and setup relative to the workpiece, reducing manual effort.
5.0 Robotics Controller Integration
Allows simultaneous use of the 3D probe and Z-axis probe within the same system.
Supports conductive, plunger-type touch-off sensors and 3D edge finders.
Compatible with normally open (NO) and normally closed (NC) NPN sensors, as well as conductive touch-off sensors.
Operates multiple sensors concurrently via a 24V NPN input, enabling seamless functionality.
Advantages
Efficient and Reliable Setup
Accelerates complex datum setups in challenging situations.
Reduces errors, enhancing precision during alignment and calibration.
Large Z-Axis Stroke … the Model 8 Executive’s Z-axis stroke of up to 200mm accommodates large edge finders while maintaining a significant range for other setups.
Error Reduction ... automation eliminates manual interaction near sensitive areas, reducing the risk of tool damage, workpiece marking, or fixture system damage.
Challenges Addressed
Tool Damage … manual alignment errors that can break expensive tools are prevented, reducing costs and workflow disruptions.
Workpiece Damage … scratches or marks from improper handling are avoided, ensuring better product quality.
Fixture System Damage … protects fixturing systems from unintentional tool contact during setups.
Operator Errors … reduces manual mistakes, especially when working close to sensitive components.
Solution Benefits
3D Precision and Repeatability … captures detailed 3D data to ensure consistent and accurate tool zero settings.
Tool Longevity … minimizes improper contact, reducing wear and breakage for uninterrupted workflows.
Workpiece and Fixture Protection … prevents unintended contact, safeguarding critical components.
Streamlined Setup … simplifies traditionally complex processes, making setup faster, safer, and more efficient.
The 3D Probe Advanced 3D Touch Off Sensing System is a transformative feature for precision CNC machining. By addressing critical challenges and offering advanced automation, it delivers exceptional accuracy, minimizes errors, and optimizes productivity. This system is indispensable for achieving reliable and high-quality outcomes in modern machining applications.
